Universal Tension Sensor for yarns, fibers, thin wires etc.
5 Tension Ranges from 0-100 g to 0-1000 g
2 Alternative Material Paths
2 Alternative Roller Diameters
2 Supplied with V-Grooved Rollers
Can be supplied with 7 or 10mm Wide Ribbon Rollers, TSCB-Series
The new TSC Series is a purpose-built online tension sensor for continuous measurement of running line tensions of yarns, fibers, thin wires and similar process materials. The precision-machined housing is constructed allowing for installation of several sensors in close-proximity to one another when end-to-end spacing of the process material is limited. Multiple sensors can be mounted adjacent to another for fixed to a single rail for quick and easy mounting.. Built-in signal conditioning with ZERO and SPAN pots provide a high-level, analog output to minimize the chance for signal interference.
Can be using for process diagnostics, for continuously monitoring and recording of online tensions. The TSC Series Tension Sensor can also be used as part of a closed-loop control system with 3rd-Party controller.
Mounting possibilities: Sensor can be mounted on a flat plate using the supplied thru holes on the underside of the housing body or fixed on the optional rail allowing for quick, easy installation and allows for multiple sensors mounted adjacent to one another with minimal spacing.
Features
- Narrow Sensor Housing allows for multiple sensors mounted adjacent to one another with minimal spacing
- Strain Gauge-based sensor provides accuracy of 2% Full Scale or better. Sensor can be mounted in any orientation depending upon the material path.
- Built-in Signal Conditioner provides 0-1 V DC Analog Output (0-10V or mv/V, optional) with Integrated Zero & Gain Pots on rear-side of sensor allowing for convenient calibration by the end-user for highest accuracy
- Ball-Bearing mounted, Hardcoat Anodized Aluminum V-grooved guide rollers standard. Hardened Steel, Ceramic, flat cylindrical and U-Grooved roller options available
- Can be used together with SC-PM Digital Tension Indicator or with user-supplied electronics (requires 15-24 V DC regulated power).
- 3-Roller design insures that the center sensor rollers has the same wrap angle at all times which allows the sensor to be mounted in any position on the line
- Sensor can be mounted on a flat plate using the supplied thru holes on the underside of the housing body or flanged at both ends of the housing
- Includes 3 meter (9 ft) length integrated cable with open ends for connection to Tension Indicator or user-supplied electronics
Specifications
| Accuracy | ±2% full scale and ±1 digit |
| Overload protection | 100% of tension range |
| Measuring principle | Strain gauge bridge |
| Measuring roller deflection | max. 0.5 mm |
| Signal processing | analog |
| Output signal | Standard: 0-1 V DC (analog)
Option: 0-10 V DC (Option "DC") or 2mV/V Direct Strain Gauge Output (Option "A10") |
| Option "A10" Strain Gauge Output | 0.6 +/- 0.12 mV / V, 5V DC (max) power required (3-5V DC) |
| Cable | Shielded cable with open ends, 3 meter length (9 ft) |
| Damping (fg) | Standard (analog): 30 Hz |
| Temperature drift | better ± 0.05 % FS/ °C |
| Temperature range | 10 - 45 °C |
| Air humidity | 85 % RH, max. |
| Power supply | + 15 ... 24 V DC, 21 mA (regulated); |
| Housing | Aluminium, with threaded mounting holes on underside (M3 Thread) |
| Housing dimensions | 70 x 55 x 17 mm (L x W x H) |
| Weight, net | Approx. 100 g |
| Connection to PD765 | SIGNAL: Yellow (Sig+) to V+, Green (Sig-) to COM
DC-POWER:White (Exc+) to P2+, Brown (Gnd) to P2- |
Ranges
| Model | Range | Measuring Head Width1 | Roller Diameter2 |
| TSCA-ZD-200 | 0 - 200 g | 70 mm | 16 mm |
| TSCA-ZD-500 | 0 - 500 g | 70 mm | 16 mm |
| TSCA-ZD-1000 | 0-1000 g | 70 mm | 16 mm |
| TSCA-ZF-100 | 0 - 100 g | 70 mm | 10 mm |
| TSCA-ZF-200 | 0 - 200 g | 70 mm | 10 mm |
| TSCA-ZF-500 | 0 - 500 g | 70 mm | 10 mm |
| TSCB-ZD-200 | 0 - 200 g | 70 mm | 16 mm |
| TSCB-ZD-500 | 0 - 500 g | 70 mm | 16 mm |
| TSCB-ZD-1000 | 0 - 1000 g | 70 mm | 16 mm |
| TSCB-ZF-100 | 0 - 100 g | 70 mm | 10 mm |
| TSCB-ZF-200 | 0 - 200 g | 70 mm | 10 mm |
| TSCB-ZF-500 | 0 - 500 g | 70 mm | 10 mm |
cN units also available
- Outside dimensions of the housing
- Outside dimensions of the roller
Guide Rollers
| V-Groove | Line Speed Vmax...m/min | Roller Material |
| Standard "ZF" | 900 | Hard-coated aluminum |
| Code K "ZF" | 2000 | Hard-coated aluminum |
| Standard "ZD" | 2000 | Hard-coated aluminum |
| Code K "ZD" | 3500 | Hard-coated aluminum |
| Code H "ZD" | 5000 | Hard-coated aluminum |
Output Signal Models
| Standard | 0 - 1 V DC (analog) |
| Option | Code DC: 0 - 10 V DC |
| Option | Code A10:Direct strain gauge output signal 2mV/V without amplifier |
Related Products
Hans-Schmidt SC-PM Sensors with Amplifier
- Panel mount digital tension indicator (1/8 Din Cutout) with analog output and user-set MIN and MAX alarm limits. RS-232 output is optional. Can be used with all 3-roller tension sensors TE, TF, TSW, TS2 and other sensors that provide an analog output signal 0 - 1V DC.
Hans-Schmidt SC4-PM Digital Tension Indicator
- The Hans-Schmidt SC4-PM Digital Tension Indicator is designed to connect to up to four (4) separate tension sensors. The current value of each of the connected sensors are shown simultaneously as a numeric value along with the engineering units.
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